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Look at the facts!
Published on 14-Oct-2008
Fact 1
Performance solutions result in 30% more output, less scrap and around 65% lower PPM.
Services that offer more. It's not just a promise, but it's a fact:
Assembléon’s Installed Base Solutions’ mission is to deliver performance services and create the highest value of ownership over the whole economic/technical lifetime of our equipment. Installed Base Solutions help customers to reach best line performance and maximum equipment utilization. This results in the lowest average costs per component placed over the entire lifetime of the equipment.
|
|
Before implementation |
After implementation |
|
Machine efficiency |
<50% |
>75% |
|
Change over |
>2hrs |
<30 minutes |
|
Mix of equipment |
FCM-I, FCM - II, AX |
single platform, AX |
|
Application complexity |
medium |
medium |
|
PPM levels |
>7.500 FCM, >2.000AX |
<1.000 AX |
This is an actual example, with the improved output realized by converting to a single platform solution, with improved repair and upgrade activities for feeders and trolleys, extra staff training, reducing changeover and NPI time, extended use of factory automation products, and improved data preparation.
The improvement has brought a reduced headcount, floor space reduction of around 25%, an increase in factory output of up to 45%, and a reduction of over 35% in production cost per board. The complete improvement project repaid in only 3 months.
Example ROI Calculation with additional load
Example ROI Calculation cost reduction only
