Assembléon

Value of Ownership

Why Assembléons provides you more value than just pick and place components.

Lowest defects in the industry

 

Assembléon's true parallel placement concept provides the unique capability that all components picked and placed are handled carefully without extreme external accelerations, decelerations and rotations. Its smooth single head parallel pick and placement process proves that a high output system can take the time to fully monitor the component from pick to place, and place it with controllable force to assure that the end-result is of the best quality.

Independent studies have concluded, and actual cases have proven, that Assembléons A-Series placement single digit defect rates placement rates 5 to 10 times lower compared to others.

Single digit defect rates can save you up to $ 700.000 on rework costs.  Read more…

 

Exact Investment Match

The true modular concept of the Assembléon A-Series enables innovative strategies to optimally use the investments in Pick & Place production equipment.

  • Small placement robots, easily transported and handled.

  • Fast deployment on the shop floor by fitting them onto already installed transport bases, enabling true production-on-demand scenarios

Read more...

 

Lowest costs of manufacturing

 

 

 

 

 

   

Configurable from 30 kcph to 99 kcph
within the same floorspace

Configurable from 30 kcph to 165 kcph
within the same floorspace


The A-Series drastically lower your cost of manufacturing. Its true modular and true parallel placement concept offers a multiple benefits:

  • The A-Series allows you to increase and decrease capacity without the need of removing or adding additional equipment.
  • The speed on a small floor space eliminates or significantly reduces the need for:
    1. Large investments in additional lines existing of loaders, screen printers, Pick and Place equipment, ovens and unloaders and all required spare parts linked to these equipment. Eventually, this also means a significant reduction of precious resources like steel to manufacture this equipment (not to mention the environmental waste when these systems are no longer in use).
    2. Floor space, energy and air

Do you know that the Assembléon A-Series is industry leading
in environmentally conscious manufacturing?
Research shows  that our A-series
consume 3 to 10 times less air
(=66% to 90% less!) and 10 to 25% less energy as compared to others.

  • The advantage of speed allows short, and thus efficient lines, run by only a few operators.

 

Exceptional wide applications range

Without compromising on placement speed, placement accuracy and placement quality, the A-Series equipment handles a unique and extremely wide component range. Examples of the components handled by the A-series include: 

  • Bare dies or other sensitive products at (programmable) placement forces starting 0.9N

  • SMD components from 01005 (0402Metric) to 79 x 130mm
  • Odd-form components up to 79 x 130 x 40mm (LxWxH) with programmable placement forces up to 40N (40mm high or 25mm over 25mm).
  • Radial and Axial insertions with through-hole placements check

Read more on Assembléons wide component range...

Additionally, the A-Series handles a wide feeding range to support the packaging containing these components.

Read more on Assembléons wide feeding range...

 

Industries leading equipment availability 

  • The A-Series has an industry leading yearly 99.95% machine availability. High machine availability = more products to produce.
  • Assembléon's True Modular Concept has the unique capability to keep machine downtimes to a maximum of 20 minutes as all defective modules can be replaced within this timeframe.
  • The A-series can handle a wide application range which eliminates time consuming re-configuration.
  • High intrinsic accuracy eliminating the need for time-consuming re-calibrations after changeover.
  • With its best machine availability, the A-Series provide you world-class predictable output so that your commitment to your customer is always assured.

 

 Industries best uptime and efficiency

  See parrallel placement movement in action: click here!

 

Assembléon's A-Series True Parallel placement, a unique combination of high output with slow single head/single nozzle robot speeds, provides a solid base for industries highest uptime and efficiency, which is established by:


 

 

  • Just a few nozzles for the entire component rangeMinimal need for preventive maintenance;
  • Very low wear and tear significantly minimize the need for general maintenance;
  • High pick reliability and re-pick times less than 0.5sec;
  • High nozzle and feeder lifetimes;
  • Components are not exposed to excessive acceleration, deceleration or rotational forces minimizing the amount of total nozzles to handle a full range of components. This allows your product to be produced with practically no loss of time due to frequent nozzle changes;
  • No compromises between speed and accuracy. All components can be picked and placed at the highest speed. Predictable output guaranteed.
  • Smart graphical interface operator assistance for quick and efficient action and recovery.
  • Splicing for uninterrupted production.
  • Supporting factory software (Assembléon Manufacturing Suite) for streamlining factory processes with production. Read more on Assembléons Manufacturing Suite...

 

 

  World Class Service and Performance Solutions Expert

  •  Support: Assembléon's world wide - highly acclaimed and awarded – support & services are there to assist you 24/7.
  • Performance Solutions: When production is in place and running, Assembléon's  Performance Solution experts  can offer their expertise to keep your production at world-class level for years.

 

 

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